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Processing technology of grape juice production line:
Raw material selection - cleaning, pest-removing, fruit-picking, crushing, preheating, sterilizing, preheating, zonal pressing, concentration, blending, degassing, homogenization, sterilization, filling - finished product.Including raw material pretreatment system, crushing and grouting system, concentrated evaporation system, distribution system, homogeneous degassing system, sterilization filling system.
Ingredients: fresh grapes.
Products: raw juice, concentrate juice, juice drinks, etc
Capacity: 10 tons/day -2500 tons/day
Juice yield: about 75% (25% fruit peel and kernel)
Material solid content: 10-12brix,
Final concentration of concentrate: 65~72Brix
Finished product packaging: sterile large bag/hall/glass bottle /PET bottle
Production/packaging form: customized/customer defined according to customer requirements
System features:
* handling capacity ranges from 10 tons/day to 2,500 tons/day.
* add individual devices to handle fruits with similar characteristics, such as pineapple.
* use the belt type juicer to improve the efficiency and juicing rate.
* PLC control throughout the production process. All electrical components are imported products, saving labor and greatly reducing the difficulty of operation technology.
* low temperature vacuum concentration ensures flavor and nutrients and greatly saves energy.
* tube sterilization and aseptic filling to ensure the aseptic state of the product.
* with its own automatic cleaning system.
* the material contact part of the system is all 304 stainless steel, which fully meets the requirements of food hygiene and safety.
Design features:
Considering the project equipment factory with actual customer requirements, the production line equipment installation location by subsection positioning, modular PLC automatic control, based on the characteristics of plant size and design configuration line, ensure the rationality of the site construction and operation, and good working environment;The compact layout of workshop equipment and wide space are realized to achieve the economic and aesthetic design effect of modern workshop.
Energy saving design and heat energy recycling are considered in all production links, which greatly reduces energy consumption, saving more than 35% more energy than equipment in the same industry.At the same time, a certain amount of recycling is considered in the cleaning water during the pre-treatment of raw fruit.Waste materials such as leather residue generated in production are directly excluded from the workshop through the screw conveyor system.
In the process of production, the entire process design and the pipeline connection is considered products are the original natural aromatic ingredients, freezing and thawing process and material transfer with distances in a short time to complete, effectively prevent the thermal reflect the flavor substances is lost;At the same time, it also reduces the quality damage caused by the oxidation reaction at high temperature.
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